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常见问题

超声波清洗机与传统的清洗有什么独特之处?

作者:admin来源:/时间:2022-02-22

1.清洗更彻底
1. More thorough cleaning
超声波清洗原理表明该种方式非常适合清洗形状复杂的构件。这类零部件若用人工清洗,有很多部位是难以或无法清洗到的。清洗剂只能溶解部分污垢,对于顽固污垢及零件内部的污垢也是力不从心。超声波技术清洗是一种奇妙的物理清洗,犹如无数小炸弹同时爆破物体的内外表面,如再结合清洗剂的化学清洗,因此可以使传统方法无法完成的内表面及内孔的清洗一次完成。
The principle of ultrasonic cleaning shows that this method is very suitable for cleaning components with complex shapes. If such parts are cleaned manually, many parts are difficult or impossible to clean. The cleaning agent can only dissolve part of the dirt, which is not enough for the stubborn dirt and the dirt inside the parts. Ultrasonic cleaning is a wonderful physical cleaning, which is like blasting countless small bombs to remove the inner and outer surfaces of objects at the same time. For example, combined with the chemical cleaning of cleaning agent, it can complete the cleaning of inner surfaces and inner holes that cannot be completed by traditional methods at one time.
2.节约能源
2. Energy conservation
小型零部件的清洗目前多使用汽油或柴油刷洗,因此操作系数很低,易造成事故。而超声波技术清洗使用水基清洗剂,绝无事故隐患。
At present, gasoline or diesel oil is mostly used for cleaning small parts, so the operation safety factor is very low, which is easy to cause accidents. The ultrasonic cleaning technology uses water-based cleaning agent, which has no hidden danger of accidents.
3.工作效率高
3. High work efficiency
只需将零部件解体后放在清洗机的丝网料筐中并按一下开关即可自动清洗。
Just disassemble the parts and put them in the wire mesh basket of the cleaning machine and press the switch to automatically clean them.
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4.清洗成本低
4. Low cleaning cost
因清洗剂重复使用率高,耗材采购廉价, 在所有清洗方式中,清洗成本大体可分为:设备成本和消耗成本。超声波清洗设备使用寿命约为十年,除设备购置成本高于手工清洗和有机碱性溶剂刷洗外,低于气相清洗和高压水射流清洗,对于消耗成本,以有效尺寸为600×400×350mm,功率为1KW,约为1万元的超声波清洗机为例,工作一小时,耗电1度,费用约为0.5元,碱性金属清洗剂1公斤,约为20元,可反复使用20-50个小时(根据污染程度而定),相当于0.4-1元/小时,而一般工件清洗时间仅为2-10分钟即可,且一次清洗可对一定数量及体积的工件同时清洗,因此对于消耗成本而言,采用超声波清洗,不仅清洗效果好,而且清洗成本相当于不到0.04元/件,还不算节省的劳动力成本,远远低于其他各类清洗方法。
Due to the high reuse rate of cleaning agent and cheap purchase of consumables, in all cleaning methods, the cleaning cost can be roughly divided into equipment cost and consumption cost. The service life of ultrasonic cleaning equipment is about ten years. Except that the equipment purchase cost is higher than manual cleaning and organic alkaline solvent brushing, it is lower than gas phase cleaning and high-pressure water jet cleaning. For the consumption cost, the effective size is 600 × four hundred × Take the ultrasonic cleaning machine with 350mm, 1kW power and price of about 10000 yuan as an example. It works for one hour, consumes 1 degree of power, and the cost is about 0.5 yuan. The price of alkaline metal cleaning agent is about 20 yuan. It can be used repeatedly for 20-50 hours (depending on the degree of pollution), which is equivalent to 0.4-1 yuan / hour, while the general workpiece cleaning time is only 2-10 minutes, Moreover, one-time cleaning can clean a certain number and volume of workpieces at the same time. Therefore, for the consumption cost, ultrasonic cleaning is not only the best cleaning effect, but also the cleaning cost is equivalent to less than 0.04 yuan / piece, which is not considered as the labor cost saved, which is far lower than other cleaning methods.
5 清洗效果好:就清洗方式而言,运用于工业清洗的清洗方式一般为手工清洗,有机溶剂清洗,蒸汽气相清洗,高压水射流清洗和超声波清洗,根据清洗效果可以明显地区分清洗的方式,超声波清洗被国际公认为当前效率高,效果好的清洗方式,其清洗效率达到了98%以上,清洗洁净度也达到了别,而传统的手工清洗和有机溶剂清洗的清洗效率仅仅为60%-70%,即使是气象清洗和高压水射流清洗的清洗效率也低于90%,因此,在工业清洗中,超声波清洗机以其效率高,效果好,适用于大工作量清洗的特性无疑是清洗的佳选择,这也是为什么凡是对洁净度要求高的行业,如:机械加工 电子航空仪表,光学器材,医疗器械 汽车零部件等行业都选择超声波清洗的原因。
5. Good cleaning effect: in terms of cleaning methods, the cleaning methods used in industrial cleaning are generally manual cleaning, organic solvent cleaning, steam vapor cleaning, high-pressure water jet cleaning and ultrasonic cleaning. According to the cleaning effect, the cleaning methods can be clearly distinguished. Ultrasonic cleaning is internationally recognized as the most efficient and effective cleaning method at present, The cleaning efficiency has reached more than 98% and the cleaning cleanliness has reached the highest level. However, the cleaning efficiency of traditional manual cleaning and organic solvent cleaning is only 60% - 70%. Even the cleaning efficiency of meteorological cleaning and high-pressure water jet cleaning is less than 90%. Therefore, in industrial cleaning, ultrasonic cleaning machine has high efficiency and good effect, The characteristic suitable for heavy workload cleaning is undoubtedly the best choice for cleaning, which is why all industries with high requirements for cleanliness, such as machining, electronic aviation instruments, optical equipment, medical devices, auto parts and other industries, choose ultrasonic cleaning.