设备主要由自动输送链、喷洗室、喷淋系统、除油装置、过滤循环系统、切水系统、烘干系统及电器控制系统等组成。
The equipment is mainly composed of automatic conveying chain, spray room, spray system, degreasing device, filtering circulation system, water cutting system, drying system and electrical control system.
1、自动输送链:传送不锈钢材质、链条传动,连续通过式前进,确保清洗篮框平稳、精确运行。
1. Automatic conveyor chain: stainless steel material transmission, chain transmission, continuous through type forward, to ensure that the cleaning basket stable and accurate operation.
2、喷淋系统:喷淋清洗共两套,一道采用药剂喷淋清洗,二道采用喷淋漂洗,三道采用喷淋漂洗、四道采用喷淋漂洗,五道采用喷淋防锈、内腔设喷管,喷管上设不锈钢喷嘴,上下喷淋管喷嘴间错布置,使清洗工件全方面在清洗区域确保工件清洗时无喷淋盲区,保证工件清洗的洁净度。
2. Spray system: there are two sets of spray cleaning, one is chemical spray cleaning, the second is spray rinsing, the third is spray rinsing, the fourth is spray rinsing, the fifth is spray rust prevention, the inner chamber is equipped with nozzle, the nozzle is equipped with stainless steel nozzle, and the nozzles of upper and lower spray pipes are staggered, so that the cleaning workpiece is in the cleaning area in all aspects, and there is no spray blind area when cleaning the workpiece, Ensure the cleanliness of workpiece cleaning.
3、除油装置:由于前清洗工位的处理量较大,所以清洗液中的含油量较多,为了防止排水中含油量过大,此工位设有除油系统。
3. Oil removal device: because the treatment capacity of the front cleaning station is large, the oil content in the cleaning solution is large. In order to prevent excessive oil content in the drainage, this station is equipped with oil removal system.
4、过滤循环系统:循环过滤槽内清洗剂,提高清洗效果。采用袋式过滤器。
4. Filter circulation system: circulation filter tank cleaning agent, improve the cleaning effect. Bag filter is used.
5、切水系统:切水腔内单独排放到总排水管中,在进料和出料外设有隔离段,防止水雾互窜;前后部设可拆式检修窗,以便于设备检修和清理。
5. Water cut system: the water cut chamber is discharged into the main drainage pipe separately, and an isolation section is set outside the feed and discharge to prevent water mist from channeling each other; Detachable maintenance windows are set at the front and rear to facilitate equipment maintenance and cleaning.
6、抽气系统:各个喷淋与风切段都在侧面开有抽气孔连接主管,主管前端配置有除雾塔内装拉西环,配备离心风机进行抽气
6. Air extraction system: each spraying and air cutting section is provided with an air extraction hole on the side to connect the main pipe, and the front end of the main pipe is equipped with a demisting tower with a lassie ring inside and a centrifugal fan for air extraction
7、电器控制系统:独立控制柜,内装PLC可编程控制器、变频器、接触器等主令电器控制元件,选用进口元器件组装,性能稳定、可靠,使用寿命长,控制线路见电气控制图。
7. Electrical control system: independent control cabinet, equipped with PLC programmable controller, frequency converter, contactor and other master electrical control components, assembled with imported famous brand components, with stable and reliable performance and long service life. See electrical control diagram for control circuit.